Frac Water Heaters

Rush-Overland 24 MBTU Truck Mounted Frac Water Heater Unit

• Unit is Constructed on 10" I-Beam Frame with 10" I-Beam Crossmembers
• 5" Channel Outriggers
• 1/4" Floor Plate

Burner Features:

• Rush LPG Fired Updraft Type Burner
• 24,000,000 Btu Input
• Direct Spark Ignition
• Stainless Steel Burner Tips

Heat Exchanger:

• ASME SECTION IV
• 3" SA106 Grade B Seamless Tubing
• The Heat Exchanger is Constructed in a Six Pass Arrangement and is Fed by a 4" Header which Separates the Flow Into Six Paths Through the Coils

Burner Chamber:

• 1/4" Steel Plate Outer Walls
• Ceramic Fiber Insulation Rated at 2,300 Degrees Per Layer
• Insulated Burner Chamber Top
• Stainless Steel Rooster Cone

Fuel Storage Tank:

• (1) 2000 Gallon LPG Tank DOT MC331
• Shut-Off Valve and In-Line Filters Located on Driver's Side for Easy Access and Maintenance

Control Panel:

• Water Tight Control Panel with Full Viewing Plexi-Glass Window
• Watlow Series 93 Temperature Controller to Monitor Outlet Temperature and High Temperature Shutdown
• Low Flow Safety Switches to Shut Down Burner if Water Flow is Lost
• Electronic Speed Controller for Centrifugal Pump
• Work Light Switches with Indicator Lights
• Control Panel Light Switch with Indicator Light
• Coil Outlet Pressure Gauge
• Hydraulic System Pressure Gauge
• All Controls Will be Labeled Appropriately

Centrifugal Pump:

• 5 x 3 Vacuum Assisted Self Priming Centrifugal Pump
• Hydraulically Driven

Hydraulic System:

• 120 Gallon Hydraulic Reservoir with Cleanouts on each end
• Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
• Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
• Axial Piston Sundstrand Hydraulic Pump to Drive Sundstrand Axial Piston Hydraulic Motor on Centrifugal Pump
• Four Wire Hydraulic Hose on All Pressure Lines
• One Wire Hydraulic Hose on All Return Lines
• One Muncie PTO to Drive Hydraulic Pump

Manifold System:

• 4" Schedule 40 Manifold Piping and Butterfly Valves
• Eight 4" Brass Camlock Connections with Dust Caps

Paint Rig-Up:

• Unit will be Sandblasted to meet NACE 1/SSPC-SP5 Specifications before Electro-Statically Applying 3 Coats of Corrosion Resistant Epoxy Primer and 2 Coats of Acrylic Urethane Enamel Paint

Miscellaneous:

• Three Large Toolboxes Mounted Around Unit
• E.D. Work lights Mounted Around Unit for Night Operation
• Epoxy Sealed Rubber Grimmet Mounted LED Tail Lights and Clearance Lights
• Unit Will be Sandblasted, Primed and Electro-Statically Painted to Customer's Specifications

Rush-Overland 38 MBTU Trailer Mounted Tri-Fuel Frac Water Heater Unit

Trailer Features:

• Heavy Duty Drop Deck Tri-Axle Trailer
• (12) 11R24.5 tires
• (6) Polished Aluminum Outer Wheels, (6) Steel Inner Wheels
• 75,000 Air Ride Suspension

Burner Features:

• Hauk Tri-Fuel Burner (Diesel, Propane, Natural Gas)
• 38,000,000 Btu Input
• Combustion Air Blower
• CSA Compliant

ASME Code Section IV Heat Exchanger:

• 3" SA106 Grade B Seamless Tubing
• The Heat Exchanger is Constructed in a Two Pass Arrangement and is Fed by a 4" Header

Burner Chamber:

• 1/4" Steel Plate Outer Walls
• Three Layers of Ceramic Fiber Insulation Attached to the Walls, Four Layers Attached to the Insulation is Rated at 2,300 Degrees Per Layer
• Insulated Burner Chamber Top

Fuel Storage Tank:

• (1) 2000 Gallon Diesel Fuel Tank
• Heaters in Fuel Tank

Control Panel:

• Water Tight Control Panel
• Fireye Flame Management System
• High Temperature Shut-Down System
• Two Low Flow Safety Switches to Shut Down Burner if Water Flow is Lost
• Work Light Switches
• All Controls Will be Labeled Appropriately

Centrifugal Pump:

• 5 x 3 Centrifugal Pump
• Priming Pump Masport Vacuum Pump
• Hydraulically Driven

Hydraulic System:

• Hydraulic Reservoir with Cleanouts on each end
• Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
• Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
• Axial Piston Sundstrand Hydraulic Pump to Drive Sundstrand Axial Piston Hydraulic Motor on Centrifugal Pump
• Four Wire Hydraulic Hose on All Pressure Lines
• One Wire Hydraulic Hose on All Return Lines

Manifold System:

• 4" Schedule 40 Manifold Piping and Butterfly Valves
• 4" Brass Camlock Connections

Power Plant:

• Cummins Diesel Engine
• Positive Air Shut-Off System
• Water Cooled
• Steel Enclosure with Side Mounted Doors
• Main Battery Disconnect Switch

Paint:

• Unit will be Sandblasted to meet NACE 1/SSPC-SP5 Specifications before Electro-Statically Applying 3 Coats of Corrosion Resistant Epoxy Primer and 2 Coats of Acrylic Urethane Enamel Paint

Miscellaneous:

• 20 kW Generator
• Electric Driven Air Compressor with Insulated Enclosure
• Large Toolboxes Mounted Around Unit
• Hose Basket Mounted Under Unit on Passenger Side
• Work lights Mounted Around Unit for Night Operation