Frac Water Heaters

Rush-Overland 40 MBTU Trailer Mounted Frac Water Heater Unit

Trailer Features:

  • Heavy Duty Drop Deck Tri-Axle Trailer
  • (12) 11R24.5 tires
  • (6) Polished Aluminum Outer Wheels, (6) Steel Inner Wheels
  • 75,000 Air Ride Suspension
  • Rear Enclosure with Full Width Roll Up Doors to Cover Engine, Pump, and Manifold
  • Trailer Neck Driver Side Walkway

Burner Features:

  • Rush LPG Fired Updraft Type Burner
  • 40,000,000 Btu Input
  • Direct Spark Ignition
  • Stainless Steel Burner Tips

ASME Code Section IV Heat Exchanger:

  • 3" Multi-Pass Heat Exchanger Contracted of SA106B Seamless Tubing

Burner Chamber:

  • 1/4" Steel Plate Outer Walls
  • Ceramic Fiber Insulation Rated at 2,300 Degrees Per Layer
  • Insulated Burner Chamber Top
  • Stainless Steel Rooster Cone

Fuel Storage Tank:

  • (1) 2865 Gallon LPG Tank DOT MC331
  • Shut-Off Valve and In-Line Filters Located on Driver's Side for Easy Access and Maintenance
  • Electric Drive Blackmer LPG Pump

Control Panel:

  • Water Tight Control Panel with Full Viewing Plexi-Glass Window
  • Water Discharge Temperature Indicator with a High Temperature Shutdown
  • Two Low Flow Safety Switches to Shut Down Burner if Water Flow is Lost
  • Work Light Switches with Indicator Lights
  • Control Panel Light Switch with Indicator Light
  • Coil Outlet Pressure Gauge
  • All Controls Will be Labeled Appropriately

Centrifugal Pump:

  • 5 x 3 Vacuum Assisted Self Priming Centrifugal Pump
  • Mechanically Driven

Manifold System:

  • 4" Schedule 40 Manifold Piping and Butterfly Valves
  • Eight 4" Brass Camlock Connections

Power Plant:

  • Cummins Diesel Engine Model QSB4.4
  • Positive Air Shut-Off System
  • Air Actuated Twin Disc Clutch
  • Oil Pan Heater
  • Water Cooled
  • Steel Enclosure with Side Mounted Doors
  • 120 Gallon Aluminum Fuel Tank (Heated Traced and Insulated)
  • Main Battery Disconnect Switch

Miscellaneous:

  • 20 kW Generator
  • Electric Driven Air Compressor with Insulated Enclosure
  • Five Large Toolboxes Mounted Around Unit
  • Hose Basket Mounted Under Unit on Passenger Side to Hold 4" Suction Hose
  • E.D. Work lights Mounted Around Unit for Night Operation
  • Unit will be Sandblasted to meet NACE 1/SSPC-SP5 Specifications before Electro-Statically Applying 3 Coats of Corrosion Resistant Epoxy Primer and 2 Coats of Acrylic Urethane Enamel Paint

Gallery

  • Frac Water Heaters

Rush-Overland 24 MBTU Truck Mounted Frac Water Heater Unit

  • Unit is Constructed on 10" I-Beam Frame with 10" I-Beam Crossmembers
  • 5" Channel Outriggers
  • 1/4" Floor Plate

Burner Features:

  • Rush LPG Fired Updraft Type Burner
  • 24,000,000 Btu Input
  • Direct Spark Ignition
  • Stainless Steel Burner Tips

Heat Exchanger:

  • ASME SECTION IV
  • 3" SA106 Grade B Seamless Tubing
  • The Heat Exchanger is Constructed in a Six Pass Arrangement and is Fed by a 4" Header which Separates the Flow Into Six Paths Through the Coils

Burner Chamber:

  • 1/4" Steel Plate Outer Walls
  • Ceramic Fiber Insulation Rated at 2,300 Degrees Per Layer
  • Insulated Burner Chamber Top
  • Stainless Steel Rooster Cone

Fuel Storage Tank:

  • (1) 2000 Gallon LPG Tank DOT MC331
  • Shut-Off Valve and In-Line Filters Located on Driver's Side for Easy Access and Maintenance

Control Panel:

  • Water Tight Control Panel with Full Viewing Plexi-Glass Window
  • Watlow Series 93 Temperature Controller to Monitor Outlet Temperature and High Temperature Shutdown
  • Low Flow Safety Switches to Shut Down Burner if Water Flow is Lost
  • Electronic Speed Controller for Centrifugal Pump
  • Work Light Switches with Indicator Lights
  • Control Panel Light Switch with Indicator Light
  • Coil Outlet Pressure Gauge
  • Hydraulic System Pressure Gauge
  • All Controls Will be Labeled Appropriately

Centrifugal Pump:

  • 5 x 3 Vacuum Assisted Self Priming Centrifugal Pump
  • Hydraulically Driven

Hydraulic System:

  • 120 Gallon Hydraulic Reservoir with Cleanouts on each end
  • Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
  • Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
  • Axial Piston Sundstrand Hydraulic Pump to Drive Sundstrand Axial Piston Hydraulic Motor on Centrifugal Pump
  • Four Wire Hydraulic Hose on All Pressure Lines
  • One Wire Hydraulic Hose on All Return Lines
  • One Muncie PTO to Drive Hydraulic Pump

Manifold System:

  • 4" Schedule 40 Manifold Piping and Butterfly Valves
  • Eight 4" Brass Camlock Connections with Dust Caps

Paint Rig-Up:

  • Unit will be Sandblasted to meet NACE 1/SSPC-SP5 Specifications before Electro-Statically Applying 3 Coats of Corrosion Resistant Epoxy Primer and 2 Coats of Acrylic Urethane Enamel Paint

Miscellaneous:

  • Three Large Toolboxes Mounted Around Unit
  • E.D. Work lights Mounted Around Unit for Night Operation
  • Epoxy Sealed Rubber Grimmet Mounted LED Tail Lights and Clearance Lights
  • Unit Will be Sandblasted, Primed and Electro-Statically Painted to Customer's Specifications

Rush-Overland 38 MBTU Trailer Mounted Tri-Fuel Frac Water Heater Unit

Trailer Features:

  • Heavy Duty Drop Deck Tri-Axle Trailer
  • (12) 11R24.5 tires
  • (6) Polished Aluminum Outer Wheels, (6) Steel Inner Wheels
  • 75,000 Air Ride Suspension

Burner Features:

  • Hauk Tri-Fuel Burner (Diesel, Propane, Natural Gas)
  • 38,000,000 Btu Input
  • Combustion Air Blower
  • CSA Compliant

ASME Code Section IV Heat Exchanger:

  • 3" SA106 Grade B Seamless Tubing
  • The Heat Exchanger is Constructed in a Two Pass Arrangement and is Fed by a 4" Header

Burner Chamber:

  • 1/4" Steel Plate Outer Walls
  • Three Layers of Ceramic Fiber Insulation Attached to the Walls, Four Layers Attached to the Insulation is Rated at 2,300 Degrees Per Layer
  • Insulated Burner Chamber Top

Fuel Storage Tank:

  • (1) 2000 Gallon Diesel Fuel Tank
  • Heaters in Fuel Tank

Control Panel:

  • Water Tight Control Panel
  • Fireye Flame Management System
  • High Temperature Shut-Down System
  • Two Low Flow Safety Switches to Shut Down Burner if Water Flow is Lost
  • Work Light Switches
  • All Controls Will be Labeled Appropriately

Centrifugal Pump:

  • 5 x 3 Centrifugal Pump
  • Priming Pump Masport Vacuum Pump
  • Hydraulically Driven

Hydraulic System:

  • Hydraulic Reservoir with Cleanouts on each end
  • Level Indicator/Temperature Gauge Combination Mounted in Tank for Hydraulic Fluid Monitoring
  • Hydraulic Filters and Shut Off Valves Mounted on Passenger Side for Easy Access and Maintenance
  • Axial Piston Sundstrand Hydraulic Pump to Drive Sundstrand Axial Piston Hydraulic Motor on Centrifugal Pump
  • Four Wire Hydraulic Hose on All Pressure Lines
  • One Wire Hydraulic Hose on All Return Lines

Manifold System:

  • 4" Schedule 40 Manifold Piping and Butterfly Valves
  • 4" Brass Camlock Connections

Power Plant:

  • Cummins Diesel Engine
  • Positive Air Shut-Off System
  • Water Cooled
  • Steel Enclosure with Side Mounted Doors
  • Main Battery Disconnect Switch

Paint:

  • Unit will be Sandblasted to meet NACE 1/SSPC-SP5 Specifications before Electro-Statically Applying 3 Coats of Corrosion Resistant Epoxy Primer and 2 Coats of Acrylic Urethane Enamel Paint

Miscellaneous:

  • 20 kW Generator
  • Electric Driven Air Compressor with Insulated Enclosure
  • Large Toolboxes Mounted Around Unit
  • Hose Basket Mounted Under Unit on Passenger Side
  • Work lights Mounted Around Unit for Night Operation

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